Indlela yokwenza isakhelo sebhayisiki ye-carbon fiber |I-EWIG

Into esiyibiza ngokuba yi-carbon fiber ngokwenene yinto edibeneyo kunye nekhabhoni njengento ephambili.Imathiriyeli yeCarbon fiber composite ayisiyiyo yodwa imathiriyeli kwiifreyimu zebhayisekile, iirimu, kunye nemicu yekhabhoni.Oku kungenxa yokuba i-ultra-high rigidity ye-carbon fiber inesiseko sobuchwepheshe.Xa izinto eziphathekayo ziyi-100% ye-carbon fiber composite material, i-fragile kakhulu kwaye inomkhuba wokukrazula kwicala lefiber.Ukuze isebenzise ukuqina kwayo, ilaphu le-carbon fibre liyakuthi lifakwe kwi-epoxy resin ngaphambi kokuba licutshungulwe kwi-mold ukwenza into edibeneyo.Ibhayisekile yeCarbon fiber evela eTshayinaisenziwa ngokwamanyathelo anjalo.I-resin iya kwenza indima ephambili yokugcina i-carbon fibers kunye nokwandisa ukuqina kunye nokuqina kwelaphu le-carbon fiber.I-carbon fiber emva kokucwina kwi-resin kunye neplastiki inokuthi ikhubazeke kodwa ingaphuki xa idibana nempembelelo kunye nokungcangcazela, ukuze kuphunyezwe imathiriyeli yebhayisekile.Umsebenzi ogqibeleleyo uyafuneka.
I-carbon fiber yinto emangalisayo kakhulu.Ukuqina kwayo kuhluke ngokupheleleyo kwintsimbi.Ukuqina kweemveliso ze-carbon fiber kulula ukulawula, kwaye iimpawu zokuqina zinokuqondwa kwicala elinye.Ngaphambi kokwenza imodeli yesakhelo, uhlobo, amandla, ulwalathiso lwefayibha, kunye nokulungelelaniswa kwelaphu lekhabhoni Ulwalathiso yindlela yokulawula ukusebenza ngokubanzi kwesakhelo, ngoko ukuqina kwayo kunokulungelelaniswa ngokwendlela i-carbon fiber composite material ehlengahlengiswa ngayo. kumgca othe ngqo okanye indlela obekwe ngayo kubumba.Oku kubizwa ngokuba yi-anisotropy.Ngokuchasene noko, isinyithi i-isotropic kwaye ibonisa amandla afanayo kunye nokuqina kweempawu kuyo nayiphi na indlela ye-axial yezinto.Ukongeza ekuphumeleleni ukusebenza kweentsimbi ezahlukeneyo, inenzuzo yokukhanya kunezinye izinto esiziqhelileyo.
Ngokuqhubela phambili kwetekhnoloji yokucwangcisa i-carbon fiber, iinjineli zesakhelo zisebenzisa i-carbon fiber anisotropy ukulungelelanisa kunye nokudibanisa inqanaba lamandla elaphu lekhabhoni, ubungakanani bezinto ezikhuphayo, imilo kunye nobungakanani kunye nesikhokelo semisonto ye-carbon fiber, kunye neSimo sokulawula ikhabhoni. ixabiso okanye ukusebenza ivili carbon.Iisakhelo sebhayisekile ye-carbon fiber entabenikungenxa yale ndlela, kufutshane nebhalansi yokugqibela yobunzima obungenasiphelo kunye namandla ejometri, ngoko ke akukho sithuba senkqubo esingapheliyo se-carbon fiber.

Iingxenye zekhabhoni zefiber zicutshungulwa kwi-piece-piece yokubhaka kunye nokubunjwa kokubunjwa, kunye nokudibanisa kunye nokubumba.Iindlela ezimbini zokubumba zineenzuzo zabo kunye nokungonakali, kodwa ngokubanzi, ezidibeneyoibhayisekile ye-carbon fiberisakhelo sinenzuzo ngakumbi kwaye sinzima ekusebenzeni kwemveliso.

 

Amanyathelo okuvelisa

1. Ukuluka umsonto wekhabhoni, elilaphu le-embryonic lelaphu lekhabhoni

Eyokuqala kukuluka kunye nokwenza umsonto wekhabhon ube yimathiriyeli edityanisiweyo yefayibha yekhabhoni yeenkcukacha ezahlukeneyo.Inkqubo yokuluka iyafana naleyo yokuluka.Kukwenza umsonto wekhabhoni kwilaphu lekhabhoni imathiriyeli ekrwada esetyenziswa ngokujikeleza koomatshini ngokwemigangatho yobugcisa, kwaye emva koko ucwilise ilaphu lekhabhoni.Isisombululo se-resin esihambelanayo sisomisiwe kwaye senziwe ukulungisa ilaphu lekhabhoni, kwaye ngamanye amaxesha igcinwe kwindawo yokugcina ebandayo ukwenzela ukuguqulwa komsonto we-carbon textile.

2. Sika ilaphu lekhabhoni kwikholaji kwiindawo ezahlukeneyo

Sika umsonto wekhabhoni ngokwenzululwazi kwaye uphawule iqhekeza ngalinye lelaphu lekhabhoni ngokweenkcukacha.NgamnyeIbhayisekile yeentaba zaseTshayinayenziwe ngamakhulu amalaphu ekhabhoni ahlukeneyo.Ilaphu lekhabhoni yaseDazhang liya kuqala lisikwe ngokucokisekileyo libe ngamashiti alula ukusebenza.Isakhelo mhlawumbi senziwe ngamaqhekeza angama-500 elaphu lekhabhoni elizimeleyo.Imodeli nganye idinga uhlobo oluthile lwelaphu lekhabhoni.Nangona i-mold efanayo isetyenziswe, inani le-carbon fiber lihlukile.

3. Ncamathelisa umsonto wekhabhoni ofakwe intlaka kwizinto ezingundoqo

Kwakhona, yincoko yokuqengqeleka, oko kukuthi, i-carbon fibre prepreg esikiweyo ibekwe kwizinto ezingundoqo ngendlela ethile kunye ne-engile ukuze iyenze ibe nemilo yesakhelo, ilindele inyathelo elilandelayo ukuba liqina.Umsebenzi wezinto zokuqengqeleka ukwindawo evaliweyo engenathuliiworkshop carbon bike factory, iimfuno zokusingqongileyo zingqongqo kakhulu.

4. Emva kokuba i-coil ifakwe kwi-mold, yenziwe ngokufa kwe-high-temperature die-casting

Kwinqanaba lokuqulunqa, imveliso edibeneyo ifakwe kwi-mold mold kwaye ikhutshwe kwiqondo lokushisa eliphezulu.I-carbon fiber mold nayo iteknoloji kunye nekhonkco elixabisa kakhulu.Kuyimfuneko ukuqinisekisa ukuba isikhunta kunye nesakhelo sinezinga elifanayo lokwandisa i-thermal, okubalulekileyo ekuqinisekiseni ukuchaneka kwesakhelo.Idlala indima ebaluleke kakhulu, ngakumbi kule mihla xa iukwenziwa kwebhayisekile yekhabhoniIimfuno ezichanekileyo zeebhayisekile ziya zinyuka ngokunyuka.

5. Amalungu anyangwa abe yimo epheleleyo emva kokudibanisa kunye nokubhaka

Kwiindawo ezingenakuqulunqwa ngokudibeneyo, kufuneka zenziwe ngeglue ekhethekileyo phakathi kwamacandelo, kwaye zibhaka kwiqondo lokushisa eliphezulu ukuze zenze ngokupheleleyo.Ngeli xesha, isakhelo seglue siya kunyanzeliswa kwi-fiber ekhethekileyo ye-carbon fiber kwaye ithunyelwe Inkqubo yokunyanga iqhutyelwa kwi-oven yokunyanga.Xa inkqubo yokunyanga igqityiwe, isakhelo sinokukhutshwa kwi-oven yokunyanga kwaye sisuswe kwi-fixture.

6. Ukugaya kunye nokugaya isakhelo

Ekugqibeleni, isakhelo sigudiswa ngesandla, sichetywe, kwaye sombiwe.Emva kokupholisa, isakhelo esilungisiweyo sinokugqitywa ngokutshiza kunye ne-decals.Imilinganiselo yokudlulisa emanzi kufuneka isetyenziswe ngaphambi kokuba ivanishi.Emva koko inxalenye yexabiso elihle kunye nexabiso eliphezulu lekhabhoni ligqityiwe.

7. Ukutshiza ekupheleni kwenkqubo yokuleyibhile