Yadda ake yin firam ɗin keken fiber carbon |EWIG

Abin da muke kira fiber fiber shine ainihin abin da aka haɗa tare da carbon a matsayin babban abu.Abun haɗakar fiber na carbon ba shine kawai abu a cikin firam ɗin kekuna, ƙwanƙwasa, da filayen carbon ba.Wannan saboda matsananci-high rigidity na carbon fiber yana da jigon fasaha.Lokacin da kayan ya kasance 100% carbon fiber composite abu, yana da rauni sosai kuma yana da yanayin yaga cikin hanyar fiber.Domin yin aiki da tsattsauran ra'ayi, za a tsoma zanen fiber carbon a cikin resin epoxy kafin a sarrafa shi cikin ƙirar don samar da wani abu mai haɗe.Keken fiber carbon daga Chinaana sarrafa ta irin waɗannan matakan.Guduro zai samar da mahimmin rawar da ke tattare da zaruruwan carbon tare da haɓaka tauri da dorewa na zanen fiber carbon.Fiber ɗin carbon bayan jiƙa a cikin guduro da filastik na iya zama naƙasasshe amma ba a karye ba yayin fuskantar tasiri da rawar jiki, don cimma kayan keke.Ana buƙatar cikakken aiki.
Carbon fiber abu ne mai ban mamaki sosai.Tsaurinsa ya sha bamban da na karfe.Rigidity na samfuran fiber carbon ya fi sauƙi don sarrafawa, kuma ana iya gane halayen halayen a cikin hanya ɗaya.Kafin yin ƙirar firam ɗin, nau'in, ƙarfi, jagorar fiber, da dacewa da zanen carbon Jagoran hanya ce don sarrafa aikin gabaɗayan firam ɗin, don haka ana iya daidaita tsattsauran ra'ayi gwargwadon yadda aka daidaita kayan haɗin fiber carbon fiber. a cikin madaidaiciyar layi ko yadda aka sanya shi a cikin mold.Ana kiran wannan anisotropy.Akasin haka, ƙarfe yana da isotropic kuma yana nuna ƙarfi iri ɗaya da ƙaƙƙarfan kaddarorin a kowane jagorar axial na kayan.Baya ga cin nasarar aikin ƙarfe daban-daban, yana da fa'idar kasancewa mai sauƙi fiye da sauran kayan da muka saba dasu.
Tare da ci gaban fasahar sarrafa fiber carbon, injiniyoyin firam ɗin suna amfani da carbon fiber anisotropy don daidaitawa da haɗa ƙarfin matakin kyallen carbon, adadin kayan leaching, siffar da girman da shugabanci na igiyoyin fiber carbon, da Matsayi don sarrafa carbon. farashin ko aikin motar motar carbon.Thecarbon fiber dutsen bike frameta wannan hanyar, kusa da ma'auni na ƙarshe na ƙarancin nauyi mara iyaka da ƙarfin lissafi, don haka akwai sararin tsari mara ƙarewa don fiber carbon.

Ana sarrafa sassan fiber carbon a cikin yin burodi guda ɗaya da gyare-gyaren simintin gyare-gyare, da kuma yin gyare-gyare da haɗin gwiwa.Hanyoyin gyare-gyare guda biyu suna da nasu abũbuwan amfãni da rashin amfani, amma a general, da hadeddecarbon fiber bikefiram ɗin ya fi amfani kuma yana da wahala ga aikin samfur.

 

Matakan masana'anta

1. Saƙar carbon yarn, wanda shine masana'anta na embryon na zanen carbon

Na farko shi ne saƙa da yin zaren carbon cikin abubuwan haɗin fiber na carbon fiber na bayanai daban-daban.Tsarin saƙar zaren yana kama da na saƙa.Shi ne a yi carbon yarn a cikin carbon danye albarkatun kasa amfani da inji kadi bisa ga fasaha nagartacce, sa'an nan jiƙa da carbon zane.Sai a bushe da maganin guduro mai dacewa da shi kuma a kafa shi don gyara zanen carbon, kuma wani lokacin ana adana shi a cikin ajiyar sanyi don lalacewar yarn ɗin carbon ɗin yadi.

2. Yanke zanen carbon don haɗa sassa daban-daban

A kimiyyance yanke zaren carbon kuma yi alama da kowane yanki na kyallen carbon daki-daki.KowanneKeken dutsen carbon na kasar Sinan yi shi da ɗaruruwan tufafin carbon daban-daban.Dazhang kyallen carbon za a fara yanke shi da kyau zuwa zanen gado masu sauƙin sarrafawa.Mai yiwuwa firam ɗin ya ƙunshi fiye da guda 500 na kyallen carbon mai zaman kansa.Kowane samfurin yana buƙatar takamaiman nau'in kyallen carbon.Ko da an yi amfani da nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i) nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'i nau'in carbon fiber).

3. Sanya yarn carbon wanda aka jika da guduro akan ainihin kayan

Bugu da kari, shi ne nadi chat, wato, yanke carbon fiber prepreg aka aza a kan core abu a cikin wani takamaiman tsari da kuma kwana don sa shi da siffar firam, jiran mataki na gaba don ƙarfafa.Aikin kayan nadi yana cikin rufaffiyar mara ƙuraCarbon bike factory bitar, Abubuwan da ake buƙata na muhalli suna da tsauri sosai.

4. Bayan da aka sanya nada a cikin mold, an kafa shi da babban zafin jiki mutu-siminti.

A cikin tsari, ana sanya samfurin da aka yi birgima a cikin ƙirar ƙira kuma an fitar da shi a babban zafin jiki.Motsin fiber carbon kuma fasaha ce da haɗin kai mai tsada.Wajibi ne a tabbatar da cewa ƙirar da firam ɗin suna da ƙimar haɓakar thermal iri ɗaya, wanda ke da mahimmanci don tabbatar da daidaiton firam.Yana taka muhimmiyar rawa, musamman a yau lokacin dacarbon keke masana'antuMadaidaicin buƙatun kekuna suna ƙaruwa da girma.

5. An warke sassan a cikin cikakkiyar siffar bayan haɗuwa da yin burodi

Don sassan da ba za a iya haɗa su ba, dole ne a samar da su ta hanyar manne na musamman tsakanin sassan, sa'an nan kuma a gasa su da zafi mai zafi don samar da cikakke.A wannan lokacin, za a ɗora firam ɗin glued a kan na'urar fiber carbon ta musamman kuma a aika Ana aiwatar da aikin warkewa a cikin tanda mai warkewa.Lokacin da aikin warkewa ya ƙare, za'a iya fitar da firam ɗin daga cikin tanda mai warkewa kuma a cire shi daga na'urar.

6. Nika da hakowa na firam

A ƙarshe, an goge firam ɗin hannu, an gyara shi, kuma an haƙa shi.Bayan goge-goge, za a iya gama gyaran firam ɗin tare da feshewa da ƙulle-ƙulle.Dole ne a yi amfani da jigon canja wurin rigar kafin a shafa.Sa'an nan kuma an kammala wani ɓangare na kyakkyawan farashin carbon mai ƙarfi.

7. Fesa a ƙarshen hanyar yin lakabi